By Andrew McKirdy
Upcycling is the process of converting waste materials or useless products into new materials or products of better quality or for better environmental value.
This DIY project started when I sat down for a drink at Rock Bottom Brewery in Denver, Colorado. I noticed several old whiskey barrels being used for decoration. I asked my waitress if I could have one, and a few days later the brewmaster and I were loading two freshly used barrels into a borrowed car for transport. They’d been emptied, but I could still hear swishing when I moved them. One had been used for a raspberry saison and the other for an ale. I don’t have a shop, but thankfully a friend let me use his patio to begin work. I decided I wanted to keep one barrel whole and use it as a kitchen table. The other I would cut in half and turn into two side tables. I used a handsaw for accuracy, and finished with a powered skill saw. For the whole barrel, I drilled a small opening in the bottom to drain the remaining contents. I scraped the insides with a chisel, removing any loose wood chips. Then I poured vinegar in the barrels to kill bacteria and prevent future growth. This also helped get rid of the funky raspberry smell.
I sanded, then dusted off both barrels, to prep them for stain. I came back the next day, but the stench of high VOCs (nasty chemicals called volatile organic compounds) reeked. I realized I would need to seal them up. This would stop the smell, and provide an excellent sheen. I found a low VOC polyurethane which worked wonders. Lastly, were the rusty metal hoops, which I wanted black. After those were painted I priced around for the most affordable glass company. I was told I needed a tempered piece of glass which cost twice as much, but is infinitely safer and stronger. Finally the project was complete. I had taken something that was going to be destroyed, and given it new life in my home. I researched the name on the barrel and found out it came from the oldest and smallest distillery in Kentucky, originating in 1797. The Woodford Distillery is in fact a National Historic Landmark. I have a real piece of Americana.
Oak Whiskey Barrels to be upcycled
Survival Bros by Cameron McKirdy 