By Andrew McKirdy
Upcycling is the process of converting waste materials or useless products into new materials or products of better quality or for better environmental value.This DIY project started when I sat down for a drink at Rock Bottom Brewery in Denver, Colorado. I noticed several old whiskey barrels being used for decoration. I asked my waitress if I could have one, and a few days later the brewmaster and I were loading two freshly used barrels into a borrowed car for transport. They’d been emptied, but I could still hear swishing when I moved them. One had been used for a raspberry saison and the other for an ale. I don’t have a shop, but thankfully a friend let me use his patio to begin work. I decided I wanted to keep one barrel whole and use it as a kitchen table. The other I would cut in half and turn into two side tables. I used a handsaw for accuracy, and finished with a powered skill saw. For the whole barrel, I drilled a small opening in the bottom to drain the remaining contents. I scraped the insides with a chisel, removing any loose wood chips. Then I poured vinegar in the barrels to kill bacteria and prevent future growth. This also helped get rid of the funky raspberry smell.
I sanded, then dusted off both barrels, to prep them for stain. I came back the next day, but the stench of high VOCs (nasty chemicals called volatile organic compounds) reeked. I realized I would need to seal them up. This would stop the smell, and provide an excellent sheen. I found a low VOC polyurethane which worked wonders. Lastly, were the rusty metal hoops, which I wanted black. After those were painted I priced around for the most affordable glass company. I was told I needed a tempered piece of glass which cost twice as much, but is infinitely safer and stronger. Finally the project was complete. I had taken something that was going to be destroyed, and given it new life in my home. I researched the name on the barrel and found out it came from the oldest and smallest distillery in Kentucky, originating in 1797. The Woodford Distillery is in fact a National Historic Landmark. I have a real piece of Americana.
Oak Whiskey Barrels to be upcycled